AIH Engineering · A member of the AIH Group

Specialised Vechicle Programmes and Product Supply


Producing special edition vehicles, specialised and utility vehicles, undertaking product supply and refurbishment and maintenance across the engineering lifecycle.

AIH Engineering product design and vehicle engineering
Engineering and Component Supply

From early concept definition to production operations

Our capabilities include OEM modification centres and special-edition vehicles, purpose-built special vehicle design, vehicle and product refurbishment and maintenance, product design and manufacturing, and niche product contract assembly, systems integration and accessory fitment

  • Product concepts, CAD, drawings and prototypes.
  • Tooling, process design and production readiness.
  • Controlled manufacturing and component supply.
  • Refurbishment, maintenance and continuous improvement.
Modification Centre

Special edition vehicle modification programmes

Planning, establishing and operating controlled OEM vehicle modification programmes, delivering special editions, specialised conversions and vehicle enhancements, including the Mahindra Karoo and Nissan Navara programmes.

Service scope

AIH Engineering provides end-to-end Modification Centre services for OEM special editions, engineered conversions and vehicle enhancement programmes. Our capabilities span product proposal and concept development, prototyping, engineering integration, facility planning, sourcing, secondary manufacturing, vehicle interception, controlled fitment, inspection, release and post-conversion support.

This capability supports programmes such as the Mahindra Karoo range and Nissan Navara special editions. Standard vehicle platforms are transformed through engineered suspension and ground-clearance upgrades, specialised wheel and tyre packages, and tailored exterior, interior, load-bin and off-road enhancements—all delivered through a controlled, quality-assured process.

Typical delivery process

Needs Assessment

Define customer requirements, conversion objectives, vehicle variants and desired outcomes .

Product Proposal

Develop the vehicle concept, specification, content, cost, volumes and programme business case

Facility and Supply

Establish the required facilities, equipment, materials, suppliers, logistics and production controls.

Conversion

Complete accessory fitment and engineered structural, functional and cosmetic modifications.

Test and Inspect

Verify vehicle specifications, system performance, workmanship, quality and regulatory compliance.

Life Cycle Support and Improvement

Manage customer feedback, maintenance requirements, product updates and continuous improvement.

Special Vehicle Design

Purpose-built vehicle solutions for specialised applications

Developing purpose-built vehicle solutions for specialised commercial, agricultural, industrial and defence applications.

Service scope

Mission & Requirements

Define the mission, payload, operating environment, vehicle interfaces and compliance requirements before engineering begins.

Design & Development

Translate requirements into concepts, CAD models, engineering calculations, drawings, prototypes and production-ready data.

Production Readiness

Each solution combines specialised engineering requirements with automotive production discipline to support technical performance, manufacturability, quality, compliance and commercial viability.

Typical delivery process

Mission Definition

Define the vehicle’s operational purpose, payload, duty cycle, operating environment, system interfaces and regulatory requirements.

Vehicle Survey

Capture the base vehicle’s chassis, dimensions, packaging constraints, mass limits and critical interfaces.

Engineering Concept

Develop and evaluate vehicle layouts, systems, mechanisms, materials and specialist partner solutions.

Detailed Design

Complete the engineering design, including CAD models, calculations, drawings, specifications and production data.

Build and Integrate

Manufacture, assemble and integrate the vehicle systems, complete commissioning and resolve interface requirements.

Verify and Approve

Validate functionality, performance, safety, quality and configuration compliance before final release.

Representative Projects

Defence and Security Vehicles

Defence and security vehicle programmes include Armoured Personnel Carrier development and manufacturing, vehicle upgrades, conversions and refurbishments.

Product Refurbishment and Maintenance

Extending usable asset life through sound engineered refurbishment

Extending the operational life of vehicles, components and subsystems through comprehensive inspection, refurbishment, repair, component replacement, system upgrades, testing and controlled return-to-service support.

Service scope

AIH Engineering provides end-to-end vehicle refurbishment and maintenance services that restore operational performance, reliability and service life. Our capabilities span condition assessment, fault and failure analysis, refurbishment planning, strip-down, repair, component replacement, corrosion treatment, reassembly, system upgrades, functional testing and maintenance documentation.

This capability is supported by controlled logistics for the movement of vehicles, components and replacement parts, ensuring full traceability, quality assurance and efficient return to service

Typical delivery process

Receive and Record

Register the vehicle or asset, configuration, condition, service history and reported defects.

Inspect

Complete detailed visual, dimensional, diagnostic and functional inspections to determine its technical condition.

Scope Definition

Develop the refurbishment plan, repair actions, replacement-parts requirements, cost estimate and delivery schedule.

Refurbish

Strip, repair, replace, restore and reassemble vehicles, components and subsystems in accordance with approved technical requirements.

Testing and verification

Confirm system operation, vehicle performance, safety, workmanship and technical compliance.

Return to Service

Complete final acceptance and provide inspection records, handover documentation and recommended maintenance actions.

Product Design and Manufacturing

Based on detailed product design to controlled production delivery

AIH Engineering transforms requirements to products through validated, production-ready components and prototypes, integrated design, engineering, testing, industrialisation and manufacturing to delivery.

Service scope

AIH Engineering provides end-to-end product design and manufacturing services, transforming customer requirements into practical, validated and production-ready solutions. Our capabilities span product specification, concept development, CAD modelling, engineering analysis, detailed drawings, bills of material, prototyping, validation, industrialisation and production process development.

This capability balances aesthetics, functionality, performance, compliance, cost and manufacturability, supported by supplier coordination, manufacturing planning, quality control, fitment support and continuous improvement.

Typical delivery process

Requirements Definition

Confirm the customer need, technical scope, functional requirements, interfaces, production volumes and programme timing.

Product Design

Develop and evaluate concepts, CAD models, engineering drawings, material specifications and supporting calculations.

Prototype Development

Manufacture and assess representative prototypes or assemblies to refine the design and production approach.

Validate

Verify product fit, function, performance, durability, quality and regulatory compliance.

Industrialisation

Establish tooling, manufacturing processes, work instructions, supplier readiness and quality controls for production.

Controlled Manufacturing

Launch and manage production, monitor product quality and implement continuous improvement actions.

Integrated Engineering Workflow

Contract assembly of special and niche vehicles

AIH Engineering provides controlled contract assembly for OEMs of special and niche vehicles, integrating components, systems and accessories into quality-assured, production-ready vehicle solutions.

Requirements Definition

Confirm the vehicle specification, approved configuration, assembly scope, production volumes, quality requirements and programme timing.

Industrialisation

Develop the assembly process, facility and line layout, tooling, work instructions, material flow, supplier readiness and quality controls.

Controlled Manufacturing

Complete component and subsystem assembly, vehicle integration and accessory fitment, followed by testing, quality inspection and final acceptance against the approved

Services Scope AIH Engineering provides end-to-end contract assembly services for special and niche vehicles, transforming approved designs and component sets into fully integrated, production-ready solutions. Our capabilities span assembly planning, facility and line setup, supply coordination, component and subsystem assembly, vehicle integration, accessory fitment, testing, quality assurance and final acceptance, with every vehicle assembled and verified against its approved configuration, performance requirements and intended operating environment.

Capabilities

Engineering capability from concept through production and lifecycle support

Engage AIH Engineering to assess your product, vehicle, manufacturing, refurbishment or modification programme.

Engineering

Product definition, CAD, drawings, calculations, prototypes and design reviews.

Manufacturing

Supplier development, tooling, process planning, assembly and quality control.

Vehicle Integration

Packaging, fitment, structures, accessories, hydraulic systems and interfaces.

Lifecycle Support

Refurbishment, maintenance, logistics, technical records and continuous improvement.

Engineering capability from concept through production and lifecycle support.

Engage AIH Engineering to assess your product, vehicle, manufacturing, refurbishment or modification programme.

Contact AIH Engineering

Continue exploring the AIH Group

The AIH Group is a collective of specialized companies and partners.

Contact Us

Discuss your engineering requirement.

Share your project scope, technical requirement, expected volumes and delivery objectives with the AIH Engineering team.

A
Address Lynnwood Bridge Office Park
4 Daventry Street
Lynnwood Manor
Pretoria, South Africa
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Telephone +27 (0)82 888 8378
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